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How to Keep Your Print Shop Running Smoothly with Better Pre-Planning and Inventory Management

How to Keep Your Print Shop Running Smoothly with Better Pre-Planning and Inventory Management

Shawn Zimmerman |

Running a print shop means juggling deadlines, customer expectations, and production schedules. The last thing you need is to realize you’re out of ink or emulsion right in the middle of an important job. Suddenly, you’re scrambling to place an emergency order, paying for expedited shipping, and hoping the delay doesn’t upset your customer.

Sound familiar?

The good news is that it doesn’t have to be this way. With a little pre-planning and smarter inventory management, you can avoid these headaches. Let’s talk about how you can stay ahead by keeping better tabs on your supplies and using subscription services like ReCharge to keep things running without a hitch.

WHY PRE-PLANNING MATTERS FOR YOUR PRINT SHOP

KEEP THE WORK FLOWING

When you run out of key supplies like inks, emulsions, or chemistry, production grinds to a halt. This downtime means missed deadlines, frustrated customers, and added stress. Pre-planning keeps the workflow smooth so you can deliver on time, every time.

SAVE MONEY ON SHIPPING

Emergency shipping costs add up fast. When you’re forced to rush an order, you not only pay more but also risk delays that are out of your control. By staying ahead of your inventory needs, you can avoid these extra expenses altogether.

RELATED: VIEW FULL SHIPPING AND RETURN POLICY

BUILD CUSTOMER TRUST

Your customers rely on you to deliver quality prints on schedule. When you meet those deadlines consistently, you earn their trust and repeat business. Pre-planning helps you keep your promises and maintain your reputation.

SIMPLE WAYS TO TRACK YOUR SUPPLIES

Inventory management doesn’t have to be complicated. With a few simple strategies, you can stay stocked and ready for any job.

SET MINIMUM STOCK LEVELS

Figure out the minimum amount of each essential item you should always have in your shop. When your inventory hits that level, it’s time to reorder. This method keeps you from running out without overstocking.

DO REGULAR INVENTORY CHECKS

Pick a day each week to check your stock levels. Assign someone to keep track of what you have and what you need. Staying on top of inventory becomes a habit that saves you from surprises.

RELATED: USING THE VISUAL INVENTORY SYSTEM WITHIN YOUR DARKROOM

TRY INVENTORY MANAGEMENT TOOLS

There are plenty of affordable inventory tools that help track what you use and predict when you’ll need more. Some even send alerts when it’s time to reorder, making it easier to stay on top of things.

USE OLDER SUPPLIES FIRST

Some materials like emulsions and certain chemicals have a shelf life. Make sure you’re using the oldest stock first so nothing goes to waste. This simple habit helps keep your prints consistent and your supplies fresh.

HOW SUBSCRIPTION SERVICES LIKE RECHARGE CAN HELP

WHAT IS RECHARGE?

ReCharge is a subscription service that allows you to set up automatic deliveries for the products you use regularly. For print shops, that means no more panic when you run low on inks, emulsions, or chemicals.

WHY SUBSCRIPTIONS MAKE SENSE FOR PRINT SHOPS

YOU CAN SET IT AND FORGET IT

Once you set up a subscription, your supplies show up on a regular schedule. No more late-night orders or last-minute trips to the supplier.

NO MORE PRODUCTION DELAYS

Running out of essential materials mid-job can throw off your entire schedule. With subscriptions, your shop stays stocked, so you never have to slow down.

RELATED: 3 WAYS TO IMPROVE YOUR SCREEN PRITNING PRODCUTION SCHEDULE

SAVE TIME AND MONEY

Avoid paying extra for rush shipping and stop wasting time placing the same orders over and over. Subscriptions simplify your workflow and save you money in the long run.

FLEXIBLE AND CUSTOMIZABLE

Your shop’s needs change, and a good subscription service lets you adjust your delivery schedule anytime. Need more ink this month? No problem.

BRINGING IT ALL TOGETHER

When you combine smart inventory management with subscription services like ReCharge, you can keep your print shop running without unexpected interruptions.

Pre-planning isn’t just about being organized. It’s about saving time, cutting costs, and keeping your customers happy. With the right systems in place, you can say goodbye to last-minute supply runs and hello to a smoother, more profitable print shop.

Set yourself up for success by staying stocked and ready for whatever comes through your doors. Your future self (and your customers) will thank you.