Use Code: WINTERWIN20 & Save $20 Off Your Order Over $200+

Free Shipping in the Contiguous US Learn More

Use Code: NINJA & Save 20% Off Your First Order Of Transfers

SAVE $20 ON ORDERS OF $200+

WINTERWIN20

Laser Cutting Materials Every Screen Printer Should Know

Laser Cutting Materials Every Screen Printer Should Know  | Screenprinting.com

Josh Valencia |

Laser cutters transform screen printing businesses by adding unique accents to apparel, crafting custom signage, and creating standout merch. They work on more than just wood, offering endless creative opportunities with materials like acrylic, leather, and metal. By pairing the right laser machine with the right materials, you can safely produce high-quality, diverse products that set your shop apart. Let’s explore how laser cutting materials can elevate your offerings.

WHAT MATERIALS CAN BE CUT AND ENGRAVED USING A LASER CUTTER?

Laser cutting uses a focused beam of light to cut, burn, or vaporize material with pinpoint precision. For screen printers, this means the ability to offer custom products with crisp designs and detailed finishes, perfectly complementing your existing printed goods. Many materials are compatible with laser cutting, and if a material can be cut, it’s typically engravable too.

RELATED: ULTIMATE SCREEN PRINTER'S GUIDE TO THE XTOOL F1 PORTABLE LASER ENGRAVER

WOOD: A RUSTIC TOUCH FOR SIGNS AND ACCENTS

Wood is a versatile material that pairs beautifully with screen-printed designs. Imagine engraving wooden plaques or signs that complement printed apparel for a cohesive merch set. Hardwood, plywood, and MDF all work well for laser cutting and engraving, creating everything from detailed keychains to statement wall art. Adjust your laser settings carefully to avoid burn marks, and consider masking your wood to keep edges clean and sharp.

Use wood for display signage, branded promotional items, and custom tags or embellishments for apparel packaging.

ACRYLIC: BRIGHT AND MODERN

Acrylic is perfect for screen printers who want to add a modern touch to their offerings. Laser-cut acrylic signage, awards, or promotional items can be combined with screen printing for eye-catching, layered designs. Acrylic’s glossy finish makes it stand out, while its durability ensures long-lasting products. Keep in mind that proper ventilation is essential when cutting acrylic to avoid harmful fumes.

Use acrylic for storefront signage, custom merch like pins or ornaments, and unique product displays.

RELATED: EXPAND YOUR SCREEN PRINTING SERVICES WITH XTOOL LASER AND ENGRAVING

LEATHER: LUXURY FOR PREMIUM PRODUCTS

Laser engraving on leather instantly elevates any product. For screen printers, this material is a great way to create high-end accessories that pair with printed apparel. Add custom logos or patterns to wallets, belts, or patches for hats and jackets. The textured engraving complements bold printed designs, creating a polished, artisan vibe.

Use leather for branded patches, personalized accessories, and premium merch add-ons.

RELATED: LASER ENGRAVING LEATHER PATCHES

METAL: DURABLE AND PROFESSIONAL

For screen printers targeting corporate clients, metal is a standout material. While cutting metal requires specialized lasers, engraving metal with a fiber laser is straightforward and produces sleek, professional results. Metal drinkware, business cards, or promotional products engraved with logos or designs can add a premium option to your shop’s catalog.

Use metal for custom branded drinkware, corporate gifts, and professional-grade signage.

FABRIC: LASER-CUT DETAILS FOR APPAREL

Laser cutting and engraving on fabric can take your apparel game to the next level. Use lasers to cut intricate patterns or shapes for patches, appliqués, or even custom stencils for screen printing. Delicate fabrics like cotton, polyester, and even denim respond well to laser cutting, letting you create standout pieces that wow your clients.

Use fabric for custom patches, engraved patterns on apparel, and fabric stencils for printing designs.

CARDBOARD: BUDGET-FRIENDLY AND CREATIVE

Cardboard is an affordable, beginner-friendly material for screen printers experimenting with laser cutting. Create custom packaging or promotional items that showcase your branding. Laser-cut cardboard is great for prototyping designs, especially when introducing new product lines.

Close-up of an xTool 20W laser cutter engraving a banana-shaped jigsaw puzzle onto a piece of cardboard. The red laser crosshairs highlight the precision of the cutting process, creating clean, intricate puzzle pieces

Use cardboard for branded packaging, event displays, and design prototypes.

PAPER: PERFECT FOR CUSTOM PACKAGING

Laser cutting thick paper or cardstock is ideal for creating one-of-a-kind packaging and promotional materials. Add intricate designs to gift boxes or create custom cards to accompany your printed merch. Laser-cut paper offers a touch of elegance that pairs beautifully with screen-printed designs.

Use paper for premium packaging, custom cards, and decorative apparel tags.

GLASS: ELEGANT AND EYE-CATCHING

Engraving on glass adds an elegant touch to any collection. Use glass for awards, drinkware, or display items that complement your printed designs. While glass can’t be cut with most lasers, engraving produces beautiful, frosted patterns perfect for upscale merch or corporate gifts.

Use glass for drinkware, decorative items, and high-end promotional giveaways.

ELEVATE YOUR SCREEN PRINTING SHOP WITH LASER CUTTING

Laser engravers open the door to countless possibilities for screen printers. By combining screen printing with laser-engraved or cut materials, you can create unique, customized products that clients can’t resist. Whether you’re enhancing packaging, adding accents to apparel, or crafting standalone products, the materials you choose will help set your shop apart.

Ready to expand your creative potential? Explore a variety of laser-friendly materials and start transforming your screen printing business today.