If you're looking for a streamlined way to create stencils for screen printing, an xTool laser engraver is a great option. xTool’s laser screen printing system comes with pre-coated emulsion screens, eliminating the need for a darkroom, chemicals, and long exposure times.
In this video, we’ll walk through how to use an xTool laser to make a stencil, why test grids are essential, and how to get a high-quality print without traditional screen exposure methods.
WHY USE AN XTOOL LASER FOR SCREEN PRINTING?
With traditional screen printing, you need a darkroom to coat and expose screens. The xTool laser system simplifies this process by burning the stencil directly into the pre-coated emulsion screen. This method is ideal for:
- Small workspaces – No need for extra darkroom equipment
- Quick one-color designs – Fast setup and clean results
- On-demand printing – Burn a stencil and print immediately
STEP 1: PREPARING YOUR SCREEN
Since xTool’s laser screen printing system includes pre-coated emulsion screens, there’s no need for manual coating or drying. The first step is to stretch and secure the mesh onto a frame.
HOW TO STRETCH YOUR SCREEN
- Keep the included cardboard insert in place while centering the mesh on the frame.
- Lock the mesh into place using the frame’s locking bars.
- Tighten the top locking bars first, then the bottom, followed by the sides.
- Remove the cardboard insert once the mesh is taut.
The locking bar has a small center divot. If the mesh is not properly aligned, it won’t lock down completely, so make sure everything is centered before securing it.
STEP 2: BURNING YOUR STENCIL WITH AN XTOOL LASER
Now that your screen is set up, it's time to burn the design into the emulsion using an xTool laser engraver.
HOW TO LASER ENGRAVE A SCREEN STENCIL
- Mount the screen in the laser using the designated bracket system.
- Run a test grid to determine the best power and speed settings for your design.
- Frame your design in the laser’s software to ensure proper positioning.
- Engrave the stencil by letting the laser burn away the emulsion in the design areas.
Keeping a record of your test grid settings will help you achieve consistent results for future prints.
STEP 3: REGISTERING YOUR SCREEN ON THE PRESS
Once the stencil is burned, the screen is ready to be placed on the printing press.
HOW TO REGISTER YOUR SCREEN
- The left knob controls front alignment.
- The right knob controls the back.
- The center knob adjusts forward and backward movement.
- Set the off-contact distance to ensure smooth ink transfer.
- Secure the screen in place with the press clamps.
STEP 4: PRINTING YOUR DESIGN
- Load the shirt onto the platen and ensure it is properly aligned.
- Apply screen printing ink evenly across the top of the screen.
- Use a squeegee to pull the ink across the stencil.
- Lift the screen to reveal the finished print.
At this point, the print is ready for curing to ensure long-lasting results.
IS AN XTOOL LASER WORTH IT FOR SCREEN PRINTING?
Using an xTool laser engraver for screen printing eliminates the need for traditional darkroom steps while delivering professional-quality stencils. It’s a great option for small shops and home-based printers looking for a clean, space-saving setup. The process is quick and efficient, making it ideal for one-color designs with fast turnaround times.
Beyond screen printing, an xTool laser can also be used for engraving leather patches, ornaments, and custom signs, adding even more versatility to your shop. If you’re looking for a modern way to create screen printing stencils, an xTool laser could be a great investment.