Welcome back to another Deep Dive with Colin! Today we're getting the lowdown on thin-thread mesh. This type of mesh has the potential to increase your print quality, but it also requires special care and attention. Colin dives into why it’s so useful and how to handle it in your shop.
WHAT IS THIN THREAD MESH?
Thin thread mesh simply means the threads in the screen are “thinner” than normal. For example, a typical 158 mesh has 64-micron thick threads, but with thin thread, they’re only 48 microns thick. That might seem like a small difference, but it actually makes a big impact. With thin thread, there’s more open space in the mesh, which makes it easier for the ink to flow through.
With more open space, you don’t have to push the ink through as hard. This means less effort for you and a smoother printing process overall. That’s a huge plus, especially if you’re printing by hand!
WHY YOU'LL LOVE THIN THREAD
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EASIER INK FLOW
With thin thread mesh, ink flows through the screen more easily because there’s more open space. You won’t need as much pressure when using your squeegee, which saves you energy. Plus, when ink sits on top of the fabric instead of sinking into it, your prints will look brighter and more solid—especially when printing light ink onto dark fabric. -
SOFTER PRINTS
Thin thread mesh also creates thinner stencils, which means you use less ink. But don’t worry, your prints will still be bold and bright! Using less ink results in a softer feel on the fabric, making your shirts more comfortable to wear. This gives your prints a smooth finish that feels great.
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THE CHALLENGES OF THIN THREAD MESH
Thin thread mesh has strong benefits, but it’s also more delicate. The smaller threads are easier to break, especially if you’re rough with your screens. Many printers complain about their mesh popping or tearing, but that’s usually because they aren’t handling it carefully.
To get the best out of thin thread mesh, you need to be gentle and organized. If your shop is messy or if you stack screens carelessly, thin thread might not last as long. But with a little extra care, you can avoid these problems.
HOW TO MAKE THIN THREAD MESH WORK FOR YOU
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KEEP YOUR SCREENS CLEAN AND SAFE
Store your screens in a clean area and avoid stacking them on rough surfaces. A clean and organized shop helps prevent damage to your mesh. -
CHECK YOUR TOOLS
Look at your squeegees and other tools often. If they have sharp or rough edges, they could tear your mesh. Make sure everything is smooth and safe to use. -
WATCH YOUR TENSION
Thin thread mesh can’t handle the same tension as thicker threads. If you are asking for high tension screens or stretching your own: Be careful not to overstretch it. Follow the manufacturer's recommendations for the best results. -
For Multi Color designs: PICK THE RIGHT TENSIONS
To avoid problems, choose mesh counts that are 1 to 2 Newtons apart. This helps keep your prints looking sharp and prevents screen distortion.
WHY IT’S WORTH THE EXTRA EFFORT
Thin thread mesh is more fragile, but the results are worth it. Your prints will be softer, brighter, and you’ll save energy when printing. Plus, with the right care, you can get the most out of your mesh without it popping or tearing.
GIVE THIN THREAD MESH A TRY
Thin thread mesh may need extra care, but it can really level up your screen printing. Paying attention to how you handle it and keeping your shop organized will lead to better prints with less ink and effort. It’s a great way to create soft, high-quality designs while saving energy during the printing process.