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How to Create Test Grids and Save Time & Material in Laser Projects

How to Create Test Grids and Save Time & Material in Laser Projects  | Screenprinting.com

Josh Valencia |

Are you tired of wasting materials while perfecting your laser engraving projects? Test grids are a game-changer! If you’re working with leather, acrylic, or metal, these grids help you fine-tune your settings for the best results while saving time and money. Although the settings mentioned here are tailored to xTool lasers and engravers, the same principle applies to any laser system. Let’s dive into how you can set up and use test grids effectively.

WHAT ARE TEST GRIDS AND WHY DO YOU NEED THEM?

Think of test grids as your cheat sheet for laser engraving. They’re a series of engraved squares, each representing different power and speed settings. Running a grid on your material shows you how those settings affect engraving depth, tone, and cutting precision. This simple step helps eliminate trial-and-error waste, giving you a handy reference for future projects.

Take the guesswork out of your laser projects with our free test grid template! Sign up using the form below, and we’ll send the files straight to your inbox. This handy tool will help you find the perfect settings for your materials, saving you time, money, and effort.

SETTING UP A TEST GRID FOR LEATHER

Start by opening your laser software and loading a test grid template. If you’re using an xTool engraver, you can input specific settings for the grid, such as speed and power, directly into the software. For example, one row might adjust the speed—100, 200, 400—while the columns vary the power, such as 60%, 80%, and 100%. If you’re using another laser system, the principle is the same: customize the grid to match your machine’s parameters.

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Make sure the settings on your grid match what’s written in the template. For example, a square labeled “400 speed, 60 power” should align perfectly with those settings in your machine. Double-check before running the grid. Position your leather on the laser bed, frame the design to confirm alignment, and start the engraving. The grid process usually takes a minute or two, depending on the size and complexity.

DECODING YOUR RESULTS

Once the test grid is engraved, examine the blocks to see how the power and speed combinations affect the material. A square with minimal engraving might be perfect for lighter tones, while deeper engravings suit darker tones. Note the settings for squares that produce the effects you want.

For example, you might prefer a lighter tone at 400 speed and 60 power and a darker tone at 100 speed and 80 power. These settings can now guide you when designing projects. If you’re using a laser brand other than xTool, adjust the settings accordingly based on your machine’s capabilities.

REAL-LIFE APPLICATION

Imagine you’re creating leather hat patches. With your test grid results, you can select a lighter tone for subtle details and a darker tone for bold outlines or text. This ensures a professional finish without the frustration of wasting materials on trial runs.

For cutting projects, test grids can also help determine the ideal power and speed for clean edges and precise cuts. While specific settings may differ across laser systems, the test grid method remains universal.

RELATED: EXPAND YOUR SCREEN PRINTING SERVICES WITH XTOOL LASER AND ENGRAVING

WHY TEST GRIDS WORK FOR EVERYONE

Regardless of the laser engraver you use, test grids save time and materials. They provide a visual reference that helps you consistently produce high-quality results. By creating a test grid for each new material, you set yourself up for success in all your laser projects.