Crafting 3D ornaments with a laser engraver, like the xTool, is a fun way to create stunning decorations that pop with depth and detail. But if you’ve ever tried assembling these ornaments freehand, you know how tricky it can be to align layers perfectly. That’s where using a jig saves the day! In this tutorial, we’ll show you how to design, cut, and assemble a layered 3D ornament using xTool Creative Space and why a jig is your secret weapon for precision.
WHY USE A LASER ENGRAVER?
Laser engraving takes your crafting to the next level by allowing you to create intricate designs with precision. Using the xTool and its Creative Space software, you can engrave, score, and cut all in one go, making it perfect for multi-layered ornaments. The detailed cuts and engravings give your project that professional, high-quality finish.
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BENEFITS OF USING A JIG
While freehand assembly might work for simple one-offs, it’s easy to end up with misaligned or warped layers. A jig provides a reliable framework, ensuring all your pieces fit together perfectly. For production work or detailed projects, a jig saves time and improves the overall quality of your ornaments.
DESIGNING YOUR ORNAMENT WITH XTOOL CREATIVE SPACE
OUTLINE THE SHAPE
Begin with a simple ornament shape like a circle or oval.
ADD ARTWORK
Use layered elements like deer, trees, and snowflakes. These can be sourced directly from xTool’s Creative Space library.
VISUALIZE THE DEPTH
Stack the layers in your software to see how they’ll align. For example, the deer in the foreground will partially block the background grass and trees.
USE SCORING AND ENGRAVING
Scoring is great for adding details like snowflakes or outlines, while engraving adds depth and texture to smaller elements.
GROUP AND ALIGN
Make sure to group related design elements to keep everything perfectly aligned during cutting.
CREATING YOUR JIG
To make a jig, follow these steps in xTool Creative Space:
- Use the outline of your ornament as a guide.
- Surround it with a slightly larger box to create a secure frame.
- Adjust the size of the box to fit snugly around your design without warping the material.
While it requires extra material and time, the jig ensures precise alignment for all your layers, especially when making multiple ornaments.
TEST GRIDS
Before you cut, run a test grid in xTool Creative Space to dial in your settings for engraving, scoring, and cutting. A test grid helps you find the perfect speed and power levels for your material, ensuring clean cuts and crisp engravings. This step prevents wasted material and guarantees a high-quality final product.
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CUTTING YOUR DESIGN
Load your 3mm wood (or preferred material) into the xTool laser cutter. Be sure to:
- Double-check your design’s alignment by reframing in the software.
- Add a small buffer around the edges of your material to avoid overcutting.
- Cut multiple pieces in one go if you’re making ornaments in bulk.
ASSEMBLING YOUR 3D ORNAMENT
Once your layers are cut, it’s time to put them together. Here’s how:
- Use the jig to hold your pieces in place for precise assembly.
- Apply glue sparingly, starting with the background layer and working forward.
- Allow the glue to dry completely before handling the ornament.
FREEHAND VS. JIG RESULTS
Comparing freehand assembly with a jig, the difference is clear:
FREEHAND ASSEMBLY
Works for quick projects but can result in misaligned layers.
JIG ASSEMBLY
Ensures perfect alignment and a polished, professional look, especially for batch production. If you want ornaments that stand out, the jig is a must-have.
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SHOW OFF YOUR ORNAMENTS
Your finished 3D ornament, with its intricate details and layered depth, is perfect for decorating your tree or giving as a gift. Add a ribbon or hook, and it’s ready to go!